Manufacturing and processing activities that rely on the flow of materials need a smooth and consistent movement of materials. It could be raw materials, intermediate or final products that need to move from one point to another. When this does not happen, materials hold up and clog the equipment you are using, putting them at risk of damage. Thankfully, you can turn to pneumatic vibrators to guarantee a better flow of materials through hoppers and bins. They are instrumental for machines such as feeders, screeners, conveyors and tables used in many manufacturing and processing settings. The following suggestions will come in handy when you want to install pneumatic vibrators in your facility.
Synchronising Vibrator Action
You can synchronise and fine-tune the action of your pneumatic vibrator for convenience and ease of operation. The action of the pneumatic vibrator can sync with the closing and opening of specialised quick-acting valves close to the gate handle. A cable then links the separate gates on the equipment with a special spring introduced to control the movement. Whenever you the gate handle, your pneumatic vibrator starts automatically. The result is a vibrating surface that readily receives incoming material as soon as it encounters the equipment. Certainly, this is a great way of automating the operation of your pneumatic vibrators and eliminating the chances of materials clogging the machines.
Managing Flow on Curved Configurations
Curved positioning and structural configuration of your equipment is not enough reason for clogging of the equipment. The risk of this happening is quite high because materials flow easily over the straight and predictable planes. Luckily, you can maintain a desirable flow of materials by welding an L-shaped and T-shaped piece of metal on the chute or belt. The corrective piece should be right at the trouble spot where the material is likely to conglomerate. Thereafter, bolt the pneumatic vibrator to the attached piece so that its impulses travel through the curved area and encourage the proper flow of materials.
Welding Channels and Brackets
Brackets and channels used for supporting pneumatic vibrators need to sit in a particular manner to optimise the results you want. If you need to weld the bracket into place, refrain from welding it continuously to the wall. Stitch welds are the best here, leaving an inch or two between the individual welds. Additionally, don't weld the corners or the ends of the brackets as it encourages the equipment walls to crack.
For more information, reach out to a pneumatic vibrator supplier in your area.